The mouthguard is one of the flagship products of Hundredjack Labs, combining protection, comfort, and personal identity.
Athletes and patients rely on this product not only for safety and performance, but also as a form of self-expression.
For this reason, the production of a Hundredjack mouthguard is governed by a strict, step-by-step protocol that guarantees:
Safety — only certified Dreve materials and calibrated machines may be used. Patient safety is never negotiable.
Consistency — every mouthguard, regardless of lab location, meets the same mechanical and aesthetic standards.
Customization — personalization is encouraged, but never at the expense of fit or durability.
Traceability — every product is logged with material batch numbers, technician ID, and machine calibration records in the SaaS system.
Quality Control — clear rejection criteria ensure no defective product can leave the lab.
This SOP transforms an artisanal product into a certified, industrial-grade process. A patient receiving a Hundredjack mouthguard in Milan, Berlin, or Tallinn must experience the same quality and safety standard — without exception.
Mouthguards are a medical-adjacent device. If improperly made, they can cause:
Reduced protection in sports impacts.
Poor comfort leading to patient rejection.
Allergic reactions or health risks if uncertified materials are used.
Brand damage and liability if protocols are not followed.
This SOP eliminates variability. It is a binding operational standard, not a guideline.
Deviations are permitted only with explicit written authorization from Hundredjack Quality & Operations.
The Mouthguards Protocol is divided into six stages:
Order Reception — verifying files and registering orders.
Model Preparation — creating the master model digitally or physically.
Pressing Stages — three thermoforming presses: base, customization, protection.
Finishing & Quality Control — trimming, polishing, verifying fit and safety.
Packaging & Delivery — presenting and shipping the final product.
Traceability, Safety & Audit — documenting compliance and ensuring accountability.
Each stage includes objectives, procedures, checks, and outputs.
Skipping or altering any step is a breach of compliance.
Products not conforming to this SOP must be rejected and remade.
Labs that repeatedly deviate from protocol face suspension or removal from the Hundredjack Labs network.
During audits, this SOP is the primary reference document: if it is not written here, it is not authorized.